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Industries

Cement on SAP: run quarry to dispatch in one system

Cement plant structures

Cement and building-materials producers run energy-heavy plants and high-volume dispatch on thin margins. We connect the quarry, the kiln, the silos and the weighbridge on SAP, so uptime, cost and dispatch speed are managed from one set of data.

Quarry to dispatch

one connected flow on SAP

Weighbridge linked

trucks weighed, loaded and invoiced without re-keying

Cost by plant and grade

energy and fuel visible by plant, line and product

One partner

SAP, integration and INK apps under one team

Your plant, quarry to dispatch

Choose any point in the plant to see the problems we solve, the SAP solutions we use and the INK services behind them. Add the ones that matter to your plan.

Illustration of a cement plant: quarry and crusher, control room, preheater tower and kiln, stack, cement silos, packing plant and a truck on the weighbridge.

Quarry & crusher

The problem

  • Quarry fleet and crusher breakdowns stop the feed
  • Limestone and additive stock not visible

What we deliver

  • Maintenance plans for quarry fleet and crushers
  • Raw material receipts and stockpile tracking
  • Spare parts planned before they are needed
  • S/4HANA Plant Maintenance
  • S/4HANA Inventory Management

Kiln & production

The problem

  • Production and lab results recorded on paper
  • Cement grades checked too late in the process

What we deliver

  • Process orders for clinker and cement grades
  • Lab samples and quality results linked to production
  • Batch and grade traceability to the customer
  • S/4HANA Production Planning for process industries
  • S/4HANA Quality Management

Plan & stock

The problem

  • Seasonal demand swings hard to plan for
  • Clinker and cement stock across plants not visible

What we deliver

  • One plan for demand, clinker and cement production across plants
  • Silo and depot stock visible in SAP
  • Capacity-aware production scheduling
  • SAP IBP
  • S/4HANA PP/DS

Weighbridge & dispatch

The problem

  • Trucks queue at the gate and the weighbridge
  • Weights and invoices keyed in twice

What we deliver

  • Order-to-dispatch in one flow, from order to gate pass
  • Weighbridge integration with SAP
  • Transport planning and e-invoices raised at dispatch
  • S/4HANA Sales and Distribution
  • SAP TM
  • SAP Integration Suite

Maintain

The problem

  • Kiln, mill and crusher stops cost a full day of output
  • Maintenance history kept in notebooks

What we deliver

  • Preventive and condition-based maintenance for kilns, mills and crushers
  • Shutdown planning with work orders and spare parts
  • Mobile maintenance for technicians
  • S/4HANA Plant Maintenance
  • SAP Asset Performance Management
  • SAP Service and Asset Manager

Energy, cost & CO₂

The problem

  • Energy and fuel cost known only at month-end
  • CO₂ reporting built from spreadsheets

What we deliver

  • Energy and fuel cost tracked by plant, line and product
  • Product costing by plant and grade
  • Energy, fuel and CO₂ reporting by plant
  • S/4HANA Finance and Controlling
  • SAP Sustainability Footprint Management

Plant workforce

The problem

  • Shift rosters for plants and quarries built by hand
  • Contractors at site hard to track

What we deliver

  • Shift rostering on SAP BTP
  • Contractor and vendor workforce governance
  • Time and attendance linked to payroll
  • INK Shift Rostering app
  • INK Contingent Workforce app
  • SAP SuccessFactors

Automate

The problem

  • Plant and finance teams spend hours on routine checks
  • Approvals wait in inboxes

What we deliver

  • A roadmap to automate plant and finance processes one level at a time
  • AI agents for routine tasks, with approvals and an audit trail
  • SAP Business AI
  • SAP Joule
  • INK AI Agents for SAP

Your plan

Add areas above with “+ Add to my plan”, or just talk to us.

Services for Cement & Building Materials

INK apps for Cement & Building Materials

Also available for every industry: GROW with SAP · RISE with SAP · ECC to S/4HANA migration · Finance · SuccessFactors & HCM · Payroll · Health Check 360° · iCare AMS · Change & Adoption · Local tax & e-invoicing · Talent Solutions

Before and after

Plants today

  • Kiln and crusher stops fixed after they happen
  • Trucks queue while weights are keyed in
  • Energy cost known at month-end
  • CO₂ reports built by hand

Plants with INK and SAP

  • Planned maintenance and shutdowns
  • Weighbridge linked to SAP, from order to gate pass
  • Energy and fuel cost by plant, line and product
  • Energy and CO₂ reporting from SAP data

Talk to an expert about cement and building materials

Tell us how your plants run from quarry to dispatch. We’ll show where SAP saves the most time and cost first.

Frequently asked questions

Can you connect our weighbridge to SAP?

Yes. We integrate weighbridge systems with SAP, so weights flow into the delivery and invoice without re-keying.

How do you handle kiln and crusher maintenance?

With preventive and condition-based maintenance in S/4HANA Plant Maintenance, shutdown planning, spare parts and mobile work orders for technicians.

Can we see energy and fuel cost by plant and product?

Yes. We set up cost tracking by plant, line and product in SAP, and energy, fuel and CO₂ reporting by plant.

Do you support e-invoicing at dispatch?

Yes. E-invoices can be raised as part of dispatch, for example for India GST and ZATCA in Saudi Arabia.

Talk to an expert about Cement & Building Materials

Bring one process that slows you down. We will show how it runs on SAP best practice for your industry.