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Manufacturing on SAP: plan, make and ship from one plan

Worker at a sewing machine in a factory

Manufacturers lose margin in the gaps between sales, planning and the shop floor. We connect planning, production, quality, maintenance, logistics and the plant workforce on SAP, with UKG and INK apps where they fit.

8 areas

from planning to people, connected on SAP

7 plants

unified on one workforce system for a manufacturer in India

Shop floor to top floor

machines and MES connected to S/4HANA

One partner

SAP, UKG and INK apps under one team

Your plant, end to end

Choose any point in the plant to see the problems we solve, the SAP solutions we use and the INK services behind them. Add the ones that matter to your plan.

Illustration of a manufacturing plant: planning office, inbound supplies, production line, quality station, maintenance, warehouse and shipping, energy and the plant workforce.

Plan

The problem

  • Plans change daily and live in spreadsheets
  • Sales promises dates the plant cannot meet

What we deliver

  • One plan for demand, supply and plant capacity
  • Monthly sales and operations planning
  • Capacity-aware production scheduling

Source

The problem

  • Material shortages stop the line
  • Duplicate vendors and materials in the system

What we deliver

  • Purchasing and supplier collaboration on SAP
  • Clean material, bill-of-material and vendor data
  • Spend visibility across plants
  • SAP Ariba
  • S/4HANA Sourcing and Procurement
  • SAP Master Data Governance

Make

The problem

  • Production confirmed on paper at the end of the shift
  • Machines not connected to SAP

What we deliver

  • Digital work instructions and confirmations
  • Real-time output, scrap and downtime
  • Machine and MES integration
  • SAP Digital Manufacturing
  • S/4HANA
  • SAP Integration Suite

Quality

The problem

  • Failed batches discovered too late
  • Audits that take weeks to prepare

What we deliver

  • Inspection plans linked to production and receiving
  • Batch traceability and certificates
  • Non-conformance and corrective actions
  • S/4HANA Quality Management
  • Batch management

Maintain

The problem

  • Breakdowns fixed after they happen
  • Spare parts missing when they are needed

What we deliver

  • Preventive and condition-based maintenance
  • Mobile work orders for technicians
  • Asset health and reliability analysis
  • S/4HANA Plant Maintenance
  • SAP Asset Performance Management
  • SAP Service and Asset Manager

Store & ship

The problem

  • Stock is not where the system says it is
  • Export paperwork slows shipments

What we deliver

  • Warehouse management with SAP EWM
  • Transport planning with SAP TM
  • Export and import compliance
  • SAP EWM
  • SAP TM
  • SAP Global Trade Services

Plant workforce

The problem

  • Shift rosters built by hand for every plant
  • Overtime and pay errors across sites

What we deliver

  • Timekeeping and scheduling across plants with UKG
  • Shift rostering on SAP BTP
  • Contractor and vendor workforce governance

7 plants unified on UKG: 100% compliance and zero pay leakage

  • UKG Pro Workforce Management
  • INK Shift Rostering app
  • INK Contingent Workforce app

Energy & ESG

The problem

  • Energy and emissions data collected by hand
  • ESG reports built from spreadsheets

What we deliver

  • Plant energy and emissions reporting
  • ESG data taken from SAP and plant systems
  • SAP Sustainability Footprint Management
  • SAP Sustainability Control Tower

Your plan

Add areas above with “+ Add to my plan”, or just talk to us.

Results our clients measure

Manufacturing · India 7-plant workforce management standardisation 100% compliance, zero pay leakage, 7 plants unified on UKG Delivered with our partner WikiWorks Read more →

Services for Manufacturing & Industrial

INK apps for Manufacturing & Industrial

Also available for every industry: GROW with SAP · RISE with SAP · ECC to S/4HANA migration · Finance · SuccessFactors & HCM · Payroll · Health Check 360° · iCare AMS · Change & Adoption · Local tax & e-invoicing · Talent Solutions

Before and after

Plants today

  • Plans on whiteboards and in spreadsheets
  • Confirmations on paper
  • Breakdowns fixed after they happen
  • Rosters and overtime managed by hand

Plants with INK and SAP

  • One capacity-aware plan in SAP
  • Real-time production tracking
  • Planned, condition-based maintenance
  • Shifts, time and pay right across every plant

Talk to an expert about manufacturing

Tell us how your plants plan, make and ship today. We’ll show where SAP closes the biggest gaps first.

Frequently asked questions

Which SAP solutions do you implement for manufacturers?

SAP S/4HANA for production planning, quality and plant maintenance, SAP IBP for planning, SAP Digital Manufacturing for the shop floor, SAP EWM and TM for warehouse and transport, and SAP Ariba for procurement.

Can you connect machines and shop-floor systems to SAP?

Yes. We integrate machines, sensors and MES with S/4HANA using SAP Integration Suite, so production is tracked in real time.

Do you handle plant workforce scheduling and time?

Yes. We implement UKG Workforce Management with our partner WikiWorks, and our own Shift Rostering app on SAP BTP. For one manufacturer in India we unified 7 plants on UKG with 100% compliance and zero pay leakage.

Can you roll out plant by plant?

Yes. We usually start with one plant or one process, prove the result, then roll out to the other sites.

Talk to an expert about Manufacturing & Industrial

Bring one process that slows you down. We will show how it runs on SAP best practice for your industry.